Publication

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A case-study on optimized operation and maintenance of processes: Conveyor belt systems

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Authors

Wolfgang Birk, Khalid Atta & Ramin Karim

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Published date

2020-10-07

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Venue/publisher

Computer Aided Process Engineering Forum 2020 (CAPE 2020)

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Keywords

Condition monitoring, Process dynamics, Digital twin, Remaining useful life

Summary

The article shows how condition-based maintenance (CBM) and digital twins can improve the reliability and performance of conveyor belt systems in process industries, especially mining. By modeling the full system, including sensors, control systems, and operational data, the researchers could predict component degradation and estimate the remaining useful life (RUL) of key parts, such as head drum bearings. This proactive, data‑driven approach helps reduce downtime, improve overall equipment effectiveness (OEE), and support better maintenance planning. The study concludes that successful optimization depends on good data availability, well‑defined KPIs, and integrating multiple data sources into a unified monitoring system.

Principle sketch of the Condition Monitoring Approach for a CBS
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Citation

Birk, W., Atta, K., & Karim, R. (2020). A case‑study on optimized operation and maintenance of processes: Conveyor belt systems. In Computer Aided Process Engineering Forum 2020 (CAPE 2020). Luleå University of Technology.